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Summary
A professional and committed engineer with broad experience and sound troubleshooting and designing approach; utilizing the best technologies and available resources.
During my professional career I have developed sound expertise and skills in Commissioning, Maintenance, Reliability & Improvement, Project Management, Operational Support and Troubleshooting. Solid experience in maintaining, troubleshooting and commissioning of Control systems which include DCS, ESD (PLC), Anitsurge system, Vibration monitoring system and Speed governing system. Maintenance of all types of instrumentation, control valves and Analyzers. Lead maintenance teams during normal, Turnaround and shutdowns maintenance.
Seven and half years of experience including:
1) Configuration, Maintenance and Troubleshooting of Distributed Control Systems :
Foxboro I/A series 8.4.2 (Foxview/FoxDraw 10.2.4, Archestra, AIM* Historian, Invensys Historian, DCS Hardware)
Yokogawa Centum CS-3000
2) Configuration, Maintenance and trouble-shooting of ESD Systems:
Triconex PLC V10.5 in TMR configuration, SOE & EDM
Allen Bradley Controllogix 1756 L71/L61 (Enhanced redundant Configuration, Studio5000, RSLogix5000, FactoryTalk
View Studio SE/ME, Panelview Plus 1250, RS Networx, RSLinx Classic, RsLinx Enterprise)
GE Fanuc PLC
3) Woodward Speed Governing System (WW505E, 2301A)
4) Triconex Anti-surge control system
5) Vibration and Speed Monitoring Systems (Bently Nevada 7200, 3500)
6) All types of Field Instrumentation
7) Burner Management System of Furnaces at Ammonia Plant
8) Maintenance of Control Valves and Pressure Safety Valves
9) NG Compression Packages control philosophy, troubleshooting and maintenance
10) Waukesha ESM based 12V275GL+ and Ariel JGC/4
11) Waukesha L7042GL and Ariel JGT/4
12) CCTV cameras based video surveillance system at NG Compression station
13) SAP
14) Knowledge of IMS (ISO 9001, EMS 14001, OHSAS 18001)
Projects
Experience
Instrument & Control Systems Engineer
Area and control system engineer of Ammonia and Natural Gas compression station. I manage a team of 07 permanent and 04 contract technicians and report to Section In-charge Instrument Unit.
As I&C Engineer responsible for commissioning of new projects, Maintenance, Reliability & improvement, troubleshooting and rectification of faults in instruments and instrumentation systems. Thorough understanding and experience of Project Management. Commissioning of different projects have strengthened my skills in preparing RFQ documents and BOM, reviewing vendor proposals, chalking out project bar graphs and milestones, conducting FAT/SAT and punch list closure. Well trained in finalizing project contract document with payment milestones and warranty terms.
Assignment as Lead Maintenance Engineer has sharpened my planning, analyzing, troubleshooting and managerial skills. Prepares PMP and performs Preventive Maintenance (PM), Corrective and breakdown maintenance. As maintenance engineer participated and lead teams in many Plant Turnarounds and shutdowns. Preparation of Job Packages, Job Safety Analysis (JSA) and effective management of teams and resources are the ingredients of successful execution of my jobs. Thorough knowledge of SAP PM and MM modules and utilization of SAP and Maximo CMMS in performing maintenance activities and spares arrangement. Ensures proper record keeping of maintenance reports and history cards. In-depth working knowledge of control panel drawings, loop sheets, data sheets, instrument drawings, I/O wiring diagrams and P&IDs. Handles modifications thru Management of Change (MOC) procedure. Thorough understanding of HSE rules and regulations.Part of my job is to study and propose up gradation and replacement of obsolete instruments and control systems in CAPEX.
